CUSTOM THERMOFORMING

Shirley K’s provides world class service to many customers that own their own tooling.

In addition to this, we also provide custom heavy gauge thermoforming for OEM manufacturers. The team makes the plastic parts that manufacturers use to assemble their products such as covers, enclosures, shrouds, bezels, guards, and other components. Beyond individual parts, we also produce reusable packaging for them to efficiently have their other components shipped. Service remains our primary focus in this area – customers love us and stay with us because they know they will get their parts on time, every time. For them to make their product, they have to have ours, and they know they can count on Shirley K's.

Thermoforming Capabilities

Custom Program Development

Tool Transfer Services​ in custom thermoforming development

Tool Transfer Services

Move a current tool to Shirley K’s to enjoy more reliable delivery or to save money.

New Tool Manufacturing​ in custom thermoforming development

New Tool Manufacturing

Send us a tool design and we can build you a new tool.

Parts & Design Development​ in custom thermoforming development

Part Design & Development

Send us a part design and we can design and build a new tool.

Reverse engineering in custom thermoforming development

Reverse Engineering

Send us a current part and we can reverse engineer it to design and build you a new tool.

In all cases we can help with material selection to optimize for the priority characteristics of the part. We can develop small volume 3D printed tools or larger volume aluminum tools. We have CNC trimming to finish the part with reliable and repeatable quality.

Volume-Based Production Solutions

High volume parts - productive rotary machines
Low volume parts - quick change-over shuttle machines

World Class Service Standards

Our low overhead enables us to provide competitive pricing, but it’s the service level that
allow us to say that we’ve never lost a customer.

custom thermoforming product examples from Shirley K's